1 Followers
23 Following
capmoulds

capmoulds

China's mold digitalization has become the mainstream direction

 

The rapid development of digital mold technology in recent years is an effective way to solve many problems faced in the development of automotive molds. The so-called digital mold technology is the application of computer technology or computer aided technology CAX in the mold design and manufacturing process. Global manufacturing competition has entered from the scale of the early 20th century and the reduction of product costs, the improvement of overall efficiency and product quality in the middle and late 20th century, to the delivery, quality, price and service in the late 20th century. Since the 21st century, competition has developed to the ability to innovate.

 

This situation has led to the focus of manufacturing competition on product development speed and innovation capability. In order to improve innovation capability and efficiency, digital strategy has become the preferred strategy for product innovation of multinational manufacturing enterprises. Digitalization is based on the generation, processing, transmission, use, modification and storage of digital. The digital prototype is the core, with a single data source management as the link, and the analog quantity and the number are replaced by digital in the process of design, manufacture and management. Technology replaces traditional technology and uses digital quantities as the sole basis for design, manufacture and management. Luo Baihui, secretary-general of the International Model Association, believes that the core of the digital manufacturing of the mold manufacturing industry is digital manufacturing technology. Digital manufacturing refers to the rapid collection of virtual reality, computer network, rapid mold forming, database and multimedia support technologies. Resource information, analysis, planning and reorganization of product information, process information and resource information, simulation of product design and function, and prototyping, and rapid production of the entire manufacturing process of products that meet user requirements. Digital production mode is an important development direction of advanced mold Injection mould manufacturing. Luo Baihui pointed out that the digitalization of mold manufacturing is the result of the intersection, integration, development and application of mold manufacturing technology, computer technology, network technology and management science. It is also the digital manufacturing of mold manufacturing enterprises, mold manufacturing systems and mold production processes and production systems. The inevitable trend. With the development of information technology, the digitalization of the mold manufacturing industry has been continuously strengthened, and the mold manufacturing technology and information technology have been cross-integrated. The digitalization of the mold manufacturing industry has become a breakthrough in the transformation of traditional industries of information technology and the realization of informationization to promote industrial upgrading. With the strong return of US manufacturing industry and the rising labor cost of domestic labor,

 

China's mold manufacturing industry relies on traditional comparative advantages to participate in international competition. Luo Baihui emphasized that at present, under the complicated background of the slow recovery of the global economy, the intensification of international manufacturing competition, the unsustainable traditional comparative advantages, and the new industrial revolution, China's mold manufacturing industry is facing severe challenges and major opportunities to accelerate the digitization of China's manufacturing industry. The development process, nurturing and developing new advantages, winning the initiative in the new round of international industry competition, has become a major strategic choice to promote China's industrial transformation and upgrading. Over the past 30 years of reform and opening up, the gross value of China's mold manufacturing industry has developed into a world champion. In the next few decades, China will realize the transformation from a large mold industry to a mold industry power, and improve technological innovation capability and product quality. Urgent need. In Luo Baihui's view, speeding up the digital transformation of the mold manufacturing industry and promoting the transformation and upgrading from China's manufacturing to China's intellectual creation, China's economic development mode will undergo fundamental changes.

 

Main factors affecting the precision of mold processing

 

The main factors affecting the accuracy of mold processing 1. Dimensional accuracy refers to the degree of conformity between the actual size of the part after machining and the tolerance of the part size. Dimensional accuracy is controlled by dimensional tolerances. Dimensional tolerances are the allowable variations in the dimensions of the part during mold machining. In the case of the same basic dimensions, the smaller the dimensional tolerance, the higher the dimensional accuracy. 2. Shape accuracy refers to the degree of conformity between the actual geometry of the surface of the part after the mold is processed and the ideal geometry.

 

The items for evaluating the shape accuracy include six items such as straightness, flatness, roundness, cylindricity, and line outline. The shape accuracy is controlled by the shape tolerance. The shape tolerances are divided into 12 precision grades except for the roundness and cylindricity. Level 1 is the highest and level 12 is the lowest. 3. Positional accuracy refers to the difference in actual positional accuracy between the surfaces of the parts after processing of Huangjiang mold. The items for assessing positional accuracy include eight items: parallelism, verticality, inclination, concentricity, symmetry, position, round runout, and full runout. Position accuracy Plastic mould is controlled by positional tolerances, and the positional tolerances of each item are also divided into 12 accuracy levels. 4, the relationship between dimensional accuracy,

 

Shape accuracy and positional accuracy Generally, when designing machine parts and specifying the machining accuracy of parts, it should be noted that the shape error should be controlled within the position tolerance, and the position error should be smaller than the dimensional tolerance. That is, the important surface of precision parts or parts, the shape accuracy requirements should be higher than the position accuracy requirements, and the position accuracy requirements should be higher than the dimensional accuracy requirements.

 

The processing quality of the new plastic mold mainly includes which plastic mold

 

For extruders below 50MN, generally take 15-50mm, the small tonnage extruder takes the lower limit, and the large tonnage squeezer takes the upper limit. 'Generally, ultrasonic testing and surface quality inspection should be carried out. (2) There is a high enough manufacturing precision, the shape tolerance and dimensional tolerance of the mold meet the requirements of the drawings (generally manufactured according to negative tolerance), and the matching dimensions have good interchangeability. (1) The hardness of the medium W is uniform. According to the extrusion force of the extruder, the length of the extruder receiving table and the cooling table, the size of the extrusion cylinder, the mechanical and mechanical requirements of the product, the deformation resistance of the extruded alloy, and the like; For aluminum alloy bars, A can take 8-40, where the soft balance takes the upper limit, the hard alloy takes the lower limit c(2), and the mold strength c is to increase the service life of the die, the distance between the die hole and the die and the die The distance should be kept at a certain value. 4Py', the surface should be nitrided, phosphatized to treat other surface heat treatment, such as multi-element co-infiltration treatment and chemical heat treatment; (4) have good neutrality, the contact rate should be greater than 80%. After the mold is quenched and tempered, the hardness value HRc is 45-51 (depending on the size of the mold, the larger the size, the lower the hardness required). (6) The transition of the working belt and the transition zone of the cavity of the cavity and the transition of the welding cavity are smooth and evenly transitioned, and no corners are allowed. (4) The metal flow is as uniform as possible.6Mm. (3)

 

There is a sufficiently low surface roughness, and the roughness of the table should only be 3.6-o.2-1. For large extruders above 80MN, it should be increased to 30-80mm: (3) Good product surface quality: In order to prevent the dirty logistics person on the surface of the ingot from squeezing the product towel, the edge of the die hole and the extruded Plastic cap mold cylinder should be Keep a minimum distance, generally 10% - 30% of the squeezing of the squeezing (the lower limit of the large extruder, the limit of the small extruder), in addition, in order to prevent surface scratches and sprains, reduce 1 : The labor intensity and the amount of waste, the number of plastic mold holes should not be too much. The number of holes in the porous rod die can be selected according to the following principles: (1) Reasonable extrusion coefficient A. What are the main requirements? Tell us now what these requirements are.What are the main processing qualities of new plastic molds?

 

The processing quality of the new plastic mold mainly includes which plastic mold factory has calculated the structure, shape and size of the mold, and also puts forward the basic requirements for the processing quality and use conditions of the mold.. The working surface has a surface roughness of 1

 

Mold Since the international financial crisis that began last year

 

The practice of “pointing stone into gold” can not only revitalize a company, but also inspire more companies. Considering that China is familiar with the domestic market and has its own sales channels, and Spanish investors enjoy a high reputation abroad, when signing cooperation intentions with Spain, it has clearly stated that the sales of products in China are managed by Chinese and overseas sales. - Mold Since the international financial crisis that began last year, many companies in Taian have felt the 'cold winter'. -

 

Molds In order to expand product sales, they sent multi-channel sales personnel to overseas markets such as Africa and Vietnam, and actively negotiated nearly 100 tons of export scaffold contracts. With excellent quality and low sales prices, they have finally gained a foothold in both domestic and foreign markets.. Managed by Spanish investors, establishing two parallel sales networks, but all products are produced in Feicheng. At the same time, foreign markets have also relied on the country's tax policy to reduce sales prices.

 

Talking about the sales network of Plastic bottle mould factory mold enterprises in parallel and achieving win-win situation to deal with the industry crisisIn response to the financial crisis, the state has formulated a series of policies to maintain growth and promote development, adjust the export tax rebate policy, and increase the tax rebate rate for industrial products, which has added a price advantage in the process of competing with foreign products. At this point, many companies have come over in this 'winter'

 

So more attention should be paid to the manufacture of plastic molds

 

For plastic mold manufacturing, there are mainly price, quality, cycle, service and other aspects that are more critical and crucial. With a complete and good service system, we can attract more and more consumer customers to use plastic molds. The mold manufacturing industry is so eye-catching, so more attention should be paid to the manufacture of plastic molds, not only to maintain the advantages of single-sided development, but also to consider from all aspects. The development of plastic mold manufacturing industry in China is fast, except for the large demand for plastic molds on the market, and the requirements of this era.

 

The plastic mold factory is specialized in manufacturing molds. Ordering a set of molds with much lower quotations can be a hassle to start. The quality of the plastic mold is the soul, the quality can be guaranteed first, otherwise there will be no repeat customers. The quality of the molds manufactured by our plastic mold factory is guaranteed and the price is reasonable. For the same set of molds, there are sometimes large gaps in the prices of different manufacturers. The main part is plastic molds. Therefore, we must consider all aspects of price, quality, cycle, and service. This is about the image of a company.

 

The manufacture of plastic molds must not only maintain the advantages of single-sided development, but also consider from a comprehensive perspective. Welcome to come to consult or buy!. You should not pay more than the cost of the mold, and should not be less than the cost of the mold. Users must proceed from their own requirements and comprehensively measure them. Regardless of the consumption preform mould factory of the industry, we are now paying attention to a good after-sales service

 

What are the advantages of the domestic mold industry over the international industry

 

What are the advantages of the domestic mold industry over the international industry? What advantages does the domestic mold industry have over the international industry? First, the support of relevant national policies should not be ignored. Second, the gradual improvement of infrastructure provides the possibility of increasing market demand. Third, the huge opportunity for the world's foundry mold industry center to transfer to China and the universal application of e-commerce have also brought huge business opportunities to China's mold industry;

 

Fourth, low labor costs and raw material prices, which are urgently needed to save costs. Under the international environment, China has become the focus of much attention. At present, the development situation of the domestic extrusion die industry is very good. While the technical level of the industry is gradually improving, the scale of development is also increasing Plastic mould factory day by day.

 

The annual industrial value is also close to 200 billion yuan. Faced with the promising big cake in the world mold market, especially the high-end market, domestic import dependence on high-end mold machine tools will continue in the short term. Domestic extrusion die machine companies urgently need to understand the latest changes in the market, and develop relevant mold machine tools to capture the market.